Industrial Digital Twins

Digital twinsrunning in production

We do not sell the concept. We show real architecture: immersive 3D navigation, real-time IoT, ML predictive maintenance and scenario simulation. Working demo at olearia.io/digital-twins

Explore working demo See technical architecture

What They Are

We do not sell the concept. We show real architecture in production.

An industrial digital twin is a virtual 3D replica of a physical plant integrating real-time data, predictive models and scenario simulation. It is not a pretty dashboard, it is a complete operational system.

Olearia Digital Twins

3D digital twin of a Mediterranean olive mill. 18 operational modules, immersive navigation across 9 production zones.

Demo on request

Request a tailored demo

Modules

Complete modular architecture

Not a pretty dashboard. A complete operational system with specialized modules.

Immersive 3D Navigation

Walk through the plant virtually in a navigable 3D environment. 9 operational zones, equipment interaction, data visualization in spatial context.

Tech: Advanced 3D visualization

Real-Time IoT

Integration with industrial sensors. Minimal latency. Live visualization of temperature, pressure and flow.

Tech: Industrial sensor integration

Predictive Maintenance

Predictive models anticipate failures before they happen. Smart alerts based on historical sensor patterns. Maintenance planning without unplanned downtime.

Tech: Advanced predictive analytics

Multi-Line OEE Control

Overall Equipment Effectiveness in real time. Availability, Performance, Quality per line. Identifies operational bottlenecks.

Tech: Operational efficiency analytics

Scenario Simulation

What if we ramp up production? What if a line fails? Simulate before implementing real changes. Minimizes operational risk.

Tech: Scenario modeling

Complete ESG Module

Automated carbon footprint, energy consumption per line, waste circularity. ESG reporting without manual intervention. Simplified certifications.

Tech: ESG regulatory compliance

Technical Stack

Modern architecture validated in production

We do not chase trends. We pick proven tools for critical 24/7 systems.

Frontend & Visualization

Modern web application

Immersive 3D navigation

Installable on any device

Backend & Data

High-performance API

Database optimized for time series

Real-time processing

IoT & Real-Time

Standard industrial protocol

Minimal latency

Integration with existing sensors

Machine Learning

Predictive models

Anomaly detection

Trend analysis

Infrastructure & DevOps

Scalable architecture

High availability

Automated deployment

Sectors

Sector-agnostic architecture, adaptable to your industry

Olearia Digital Twins is specific to olive mills, but the architecture scales to other industrial sectors.

Food & Beverage

Examples

Olive mills (Olearia Digital Twins in production)

Wineries (vinification, bottling)

Dairy (pasteurization, packaging)

Canneries (sterilization, canning lines)

Benefits

Full batch traceability, automated HACCP, OEE on bottling lines, predictive maintenance for critical machinery

Manufacturing

Examples

Continuous production plants

Multi-line assembly

Plastic injection

CNC machining

Benefits

Multi-machine OEE, setup reduction, WIP inventory management, production flow simulation

Agri-Industrial

Examples

Climate-controlled greenhouses

Vertical farms

Agricultural processing plants

Fruit & vegetable packaging

Benefits

IoT climate control, irrigation/nutrient optimization, field-to-table traceability, energy efficiency

Benefits

Advanced operational capabilities

We transform industrial operations with full visibility and anticipation.

Unplanned downtime

Before

Frequent incidents with no anticipation

After

Early anomaly detection

Outcome

Significant reduction in unplanned downtime

Operational efficiency

Before

No real-time visibility

After

Continuous multi-line monitoring

Outcome

Efficiency gains by surfacing bottlenecks

ESG reporting and audits

Before

Manual, labor-intensive prep

After

Automated dashboards and instant export

Outcome

Streamlined regulatory compliance

Production decisions

Before

Based on experience and historicals

After

Digital scenario simulation

Outcome

Validation before implementing changes

Working Demo

Olearia Digital Twins: olive mill digital twin in production

Complete 3D digital twin of a Mediterranean olive mill. 18 operational modules, immersive navigation across 9 production zones (reception, milling, malaxing, decantation, storage…), real-time IoT, ML predictive maintenance.

Operational modules

Navigable 3D zones

<100ms

IoT latency

Technology stack

Advanced 3D visualization, high-performance API, optimized databases, industrial IoT protocols, predictive ML

Current status

Public working demo (no signup)

Next step

Commercial launch Q1 2026 for olive mills/cooperatives

Explore 3D demo See full Olearia ecosystem

FAQ

Frequently asked questions

We answer the most common questions about digital twin implementation.

What does a digital twin implementation include?

It includes 3D modeling of the plant, integration with existing systems, sensor installation if needed, development of specific modules, team training and post-implementation support.

Do I need to replace my current SCADA or ERP?

No. The digital twin integrates with existing systems. We read data from your SCADA/MES/ERP without replacing them. We act as an intelligence layer on top of current infrastructure.

Does it work for small plants or only large ones?

The architecture scales. Olearia Digital Twins models a mid-capacity olive mill. We adapt modules to size: small plants can start with basic predictive maintenance, while large plants can run full multi-line simulation.

What IoT hardware do we need?

It depends on current infrastructure. If you already have SCADA with digital sensors, we integrate directly. If it is analog or manual, we assess which extra sensors are required (temperature, pressure, flow, vibration).

Do you provide post-implementation support?

Yes. We offer support contracts including monitoring, predictive model updates, technical support and new features. We also offer knowledge transfer for internal technical teams.

Can I see a demo before committing?

Yes. For your specific sector we run tailored demos showing how the architecture adapts to your operational needs.

Do you only work with Food & Beverage or other sectors too?

Olearia is specific to olive mills, but the architecture is adaptable. We work with manufacturing, agri-industrial and other production sectors. We adapt modules to specific needs.

Want to discuss your specific case?

Digital twin consultation (30 min)

More AIXA Capabilities

Explore more capabilities

Digital twins are one piece of the AIXA intelligence ecosystem.

Olive Oil Sector

Olearia Digital Twins is the production-ready olive mill twin. Discover the full ecosystem: Intelligence (market prediction), Digital Twins and AgriTech.

See Olearia ecosystem

ML & Data Engineering

Digital twins need solid data architecture. Learn how we design pipelines, MLOps and production systems.

See data architecture

Have an industrial plant and want to see how a digital twin would work?

We start with the working demo (olearia.io/digital-twins). If it makes sense for your case, we assess technical feasibility and expected ROI. No commitment.

See working demo Tailored consultancy

Olearia Digital Twins developed by AIXA AI. Granada, Andalusia, Spain. Architecture validated in production.